Poweramp RCR SERIES HYDRAULIC User Manual download pdf (Page 2)

Optional Equipment for RCR Series Hydraulic Dock Levelers

(Check options desired)

GENERAL DESCRIPTION: Poweramp RCR Series Hydraulic Railcar Ramps

store vertically on the exterior dock edge of the building. A “Track and Trolley”

10’ wide rear channel assembly permits the lateral movement of the ramp to

align the ramp with spotted railrar. The RCR series leveler is a premium, fully

hydraulic, rail ramp with independent control over leveler ramp and lip. Unit is

controlled remotely from a wall mounted control panel.

A multiple push button station permits independent raising and lowering of the

dock and extending and retraction of the lip. The width of the unit can be sized

for virtually any rail car door width and material handling equipment. Systems,

Inc. is an active member of Loading Dock Equipment Manufactures (LODEM),

a product section of the Material Handling Industry. Unit conforms to OSHA,

U.S. Department of Commerce standards CS202-56 and is manufactured in

compliance with American National Standard of Safety Performance and

Testing of Dock Leveling Devices (ANSI) MH30.1. Unit manufactured by

Systems, Inc.

CONSTRUCTION: The platform is constructed of ¼” thick 4-way high tensile

50,000 minimum yield A572 steel safety treadplate. Platform is reinforced and

supported by full-length structural “C” channels and wide flanged “I” beams.

Front and rear header plate is ½” thick, hot rolled steel. Lip plate is construct-

ed using 4-way safety treadplate. 40,000 lb Comparative Industry Rating (CIR)

are 5/8” thick, the 50,000 lb 60,000 lb CIR is 3/4” thick. Hinge tubes are 1 7/8”

x 3/8” wall or 2 1/8” x ½’ wall with 1” M1044 steel hinge pin depending on

capacity. 20” lip length is standard on all rail ramp levelers.

HYDRAULICS: A fixed displacement gear pump delivers fluid to the hoist and

lip cylinder. Hydraulic system can be deck mounted or installed in remote loca-

tion. Hoist cylinder is 3.5” ID bore with nitrotec anti-corrosion rod coating. Lip

operation is controlled by a cylinder having a 2 ½” ID bore. Lip cylinder is nick-

el plated for extended durability. Hoist cylinder is equipped with a flow control

valve which meters the decent of the ramp.

POWERAMP



Division of Systems, Inc.



W194 N11481 McCormick Dr.



Germantown, WI 53022

800.643.5424



fax: 262.255.4199



www.DockSystemsInc.com

Dimensions and Capacities

Select a Model and a Capacity

MODEL - NOMINAL WIDTH

DYNAMIC COMPARATIVE

CAPACITY INDUSTRY RATING (CIR)

 RCR-6.0 6.0’

 RCR-6.5 6.5’

 RCR-7.0 7.0’

 RCR-7.5 7. 5’

 RCR-8.0 8.0’

 RCR-8.5 8.5’

 RCR-9.0 9.0’

 20,000/40,000

 25,000/50,000

 30,000/60,000

STANDARD OPERATION FEATURES: Infinite control of the leveler and lip are

standard with our multiple push button station. Power-up and power-down

“dead man” control features enhance operator control and safety. Free float of

the lever in the “working range” reduces the potential hazards associated with

safely transitioning wheeled equipment with a non-floating power down system.

A service range of above dock and below dock is standard on all railcar

levelers. 5” high run-off guards with telescoping supports for end-loading are

standard on all platforms. Dual maintenance props are provided with each ramp

for safe, long term, storage of ramp during installation or servicing or equip-

ment. Factory finish includes rust inhibitive prime coat industrial grade finish.

ELECTRICAL: Electrical pump and motor are either 1 ½ HP TENV at 120v

single phase or 208v, 230v, 460v or 575v three phase. Electrical control panel

is NEMA 12 enclosure. All components, connections and wiring are UL Listed

or recognized. Please Note: Unless specifically noted on quotation, all

electrical requirements are the responsibility of others.

WARRANTY: All POWERAMP RCR Series models feature a full one (1) year

base warranty on all structural, hydraulic and electrical parts, including freight

and labor charges in accordance with Systems, Inc’s Standard Warranty Policy.

Systems, Inc. warrants all components to be free of defects in materials and

workmanship, under normal use, during the warranty period. This base warran-

ty period begins upon the completion of installation or the sixtieth (60th) day

after shipment, whichever is earlier.

RCR Series Hydraulic

Railcar Leveler Specification Sheet

A continuing product improvement process is in effect at Systems, Inc. We reserve the right to make product changes without prior notice.

Customer:

Job:

Location:

Number of Units:

Model:

Size:

Represented By:

SalesRep:

By:

Date:

Company:

City & State:

Voltage/Phase:

Drawing #:

Certified For Construction:

SS RCR11/07

 Deck Mounted Motor

 Remote Mounted Motor

 CentraPower

 Dock Light

(no bulb)Model#________

 Inflatable shelter selector

controls (on/off)

 Inflatable shelter selector

controls (off/auto/on)

 Hydraulic side shifting

cylinder (upto 24’)

 Grease Fittings

 16” Lip (consult factory)

 18” Lip (consult factory)

 Integrated Controls

 Remote Pendent Controls on

Coil Cord

 Leveler Stored Indicator Light

 Additional track length________

 Other _____________________

Track Center Line

Dimension:

1 2

RCR Series Hydraulic 2

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Poweramp RCR SERIES HYDRAULIC User Manual Page 2

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